NZR Ka Class
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The NZR KA class of 1939 was a class of mixed traffic
4-8-4 Under the Whyte notation for the classification of steam locomotives, represents the wheel arrangement of four leading wheels on two axles, eight powered and coupled driving wheels on four axles and four trailing wheels on two axles. The type w ...
steam locomotive A steam locomotive is a locomotive that provides the force to move itself and other vehicles by means of the expansion of steam. It is fuelled by burning combustible material (usually coal, oil or, rarely, wood) to heat water in the locomot ...
s that operated on New Zealand's railway network. They were built after the success of the K class to meet the increasing traffic demands of the
New Zealand Railways Department The New Zealand Railways Department, NZR or NZGR (New Zealand Government Railways) and often known as the "Railways", was a government department charged with owning and maintaining New Zealand's railway infrastructure and operating the railway ...
. The locomotives first appeared with distinctive streamlining, mainly to hide their
ACFI feedwater heater A feedwater heater is a power plant component used to pre-heat water delivered to a steam generating boiler. Preheating the feedwater reduces the irreversibilities involved in steam generation and therefore improves the thermodynamic efficiency o ...
systems.


History

Following the success of the K class, there was a need for more similar locomotives in the
North Island The North Island, also officially named Te Ika-a-Māui, is one of the two main islands of New Zealand, separated from the larger but much less populous South Island by the Cook Strait. The island's area is , making it the world's 14th-largest ...
. The new locomotives incorporated a number of improvements, including a re-designed
plate frame Plate may refer to: Cooking * Plate (dishware), a broad, mainly flat vessel commonly used to serve food * Plates, tableware, dishes or dishware used for setting a table, serving food and dining * Plate, the content of such a plate (for example: ...
to eliminate the cracking issues the K class were experiencing;
roller bearings In mechanical engineering, a rolling-element bearing, also known as a rolling bearing, is a bearing (mechanical), bearing which carries a load by placing rolling elements (such as balls or rollers) between two concentric, Groove (engineering), g ...
on all wheels; hydrostatic lubrication throughout; and the inclusion of the
ACFI feedwater heater A feedwater heater is a power plant component used to pre-heat water delivered to a steam generating boiler. Preheating the feedwater reduces the irreversibilities involved in steam generation and therefore improves the thermodynamic efficiency o ...
system as pioneered by K 919. As the ACFI equipment was criticised for its aesthetic appearance, it was obscured with shrouding fitted to both the KA class and contemporary KB class. Building of the locomotives commenced in 1939, just prior to the
Second World War World War II or the Second World War, often abbreviated as WWII or WW2, was a world war that lasted from 1939 to 1945. It involved the vast majority of the world's countries—including all of the great powers—forming two opposin ...
. Main construction and assembly took place at
Hutt Workshops The Hutt Railway Workshops is a major railway engineering facility in the Lower Hutt suburb of Gracefield in the Wellington region of New Zealand's North Island. It is state-owned enterprise KiwiRail's only workshops, and was opened in 1930. ...
.
Hillside Workshops Hillside Engineering Group is a trading division of the rail operator KiwiRail in Dunedin, New Zealand. Most of its work is related to KiwiRail, but it also does work for the marine industry in Dunedin. On 19 April 2012 KiwiRail announced it was ...
largely constructed - but did not assemble - ten of the class (No.'s 940-944, 960-964) and built a further five KA boilers. The primary reason why the ten KAs were not assembled at Hillside was that there was no way of transporting complete locomotives between the North and South Islands at the time (the first inter-island rail ferry did not commence until 1962).
Vulcan Foundry The Vulcan Foundry Limited was an English locomotive builder sited at Newton-le-Willows, Lancashire (now Merseyside). History The Vulcan Foundry opened in 1832, as Charles Tayleur and Company to produce girders for bridges, switches, crossi ...
of the United Kingdom supplied parts for fifteen locomotives, including most chassis components, tender
bogie A bogie ( ) (in some senses called a truck in North American English) is a chassis or framework that carries a wheelset, attached to a vehicle—a modular subassembly of wheels and axles. Bogies take various forms in various modes of transp ...
s, and boiler foundation rings. The General Casting Corporation of
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, United States supplied trailing bogie and rear end framing. A company in Auckland also constructed up to 10 tenders for the class. While the imported components were intended for specific locomotives (and in some cases were stamped for the locomotives they were intended for) in practice, and due to wartime pressures, the imported components were used indiscriminately for any KA locomotives in the programme. Nineteen locomotives were built between 1939 and 1941, but wartime circumstances meant construction of the remaining sixteen lasted from 1941 to 1950, a period much longer than NZR management anticipated. The first of the locomotives to be completed was KA 945. All but two members of the class were constructed by 1946. The final pair, No.'s 958 and 959, differed somewhat from the rest of their class due to being fitted with
Baker valve gear After about 1910, the Baker valve gear was the main competitor to Walschaerts valve gear for steam locomotives in the United States. Strictly speaking it was not a valve gear but a variable expansion mechanism adapted to the Walschaerts layout repl ...
instead of the
Walschaerts valve gear The Walschaerts valve gear is a type of valve gear used to regulate the flow of steam to the pistons in steam locomotives, invented by Belgium, Belgian railway mechanical engineering, engineer Egide Walschaerts in 1844. The gear is sometimes name ...
fitted to all other members, and were oil burners from new. Like some of the other later KAs, they were not built with shrouding, although the front shrouding and many front-end components had been built for KA 959 for display at an exhibition. These were ultimately used on KA 939.


In service

The KA class was solely based in the North Island, and upon entering service, the first members were placed on heavy freight and express passenger service. They saw extensive use on these tasks during wartime. The shrouding, while cleaning up the appearance of the locomotives, was open at the top and began gathering soot and dust that affected the working environment in the cab. After the war, a coal shortage also occurred and NZR decided to convert a large number of locomotives to oil burning. The KA class were a prime candidate due to the large size of the grate. Conversion to oil-burning occurred from 1947 and 1953, with nineteen of the class done at
Otahuhu Workshops Otahuhu Railway Workshops were a major rolling stock construction, maintenance and repair facility operated by the New Zealand Railways Department (NZR), in the south Auckland suburb of Otahuhu in New Zealand's North Island. The workshops were ...
and sixteen at Hutt. The conversion coincided with the removal of the shrouding, and also the replacement of the ACFI feedwater system with an exhaust steam injector. The locomotives became a mainstay of the North Island motive power fleet and were primarily seen on the
North Island Main Trunk Railway The North Island Main Trunk (NIMT) is the main railway line in the North Island of New Zealand, connecting the capital city Wellington with the country's largest city, Auckland. The line is long, built to the New Zealand rail gauge of and ser ...
, operating the overnight Express and Night Limited from 1940. When the North Island JA entered service in 1952 they took over the Express and Limited on the Taumaranui - Auckland section, but the KA continued to be used on the Paekakariki- Taumaranui section of the Limited and Express, until displaced by DA class diesel locomotives between 1963 and 1965. On the last day of the steam power on the Limited, in April 1963 and the Express in February 1965, KA locomotives, worked the train right through to Auckland. The last two KA were completed in 1950, and used
Baker valve gear After about 1910, the Baker valve gear was the main competitor to Walschaerts valve gear for steam locomotives in the United States. Strictly speaking it was not a valve gear but a variable expansion mechanism adapted to the Walschaerts layout repl ...
fitted to the NZR J and JA classes. KA 958 and KA 959 were regulars on the Limited in the 1950s and early 1960s out of Paekakariki to Taihape. The Baker valve gear altered their performance characteristics making them quite free running on passenger train duties, but less effective and powerful on freight trains compared to the rest of the class. KA locomotives also worked other lines, such as the
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as far as Napier and the
Stratford–Okahukura Line The Stratford–Okahukura Line (SOL) is a secondary railway line in the North Island of New Zealand, between the Marton - New Plymouth Line (MNPL) and the North Island Main Trunk (NIMT) Railway, with 15 intermediate stations. It is long thro ...
. KA locomotives usually pulled the Rotorua express between Hamilton and Rotorua until it was replaced by railcars in 1959 and were used on relief expresses to New Plymouth and Napier until 1965. In the last period of KA use between 1959-1967, their freight use was mainly as bankers in the King Country and the steep banks on the Wanganui and Rotorua lines, as well as mixed trains in the King Country. They remained important for passenger use because of their superior performance in the Central North Island and the fact until 1958-59 and the introduction of real air competition with turboprop Friendships and Viscounts the overnight Express, Limited and summer Daylight limited, were the main public transport between Wellington and Auckland. The Daylight Limited offered a 13.45-hour service over the 425 miles (about 14.25 hours for a Limited or 16 hours for an Express Mail train) in steam days and sometimes ran the Daylight Limited as fast as 13.32 hours, with running time of only 11.21 hours and sustained speeds of 68/69 mph in the Shannon-Linton area. The southern section of the NIMT from Otaki to Marton junction is almost as easy graded and fast as most of the Main North Line, JA racetrack. The North Island JA were the usual power for the Daylight on the Taumaranui- Auckland section and while often at a mile a minute the Northern section of the NIMT did not offer the possibility for running faster than 60 mph. The KA had higher fuel consumption and repair issues than the JA class. At one stage, KA 944 was sent to the South Island for an overhaul at Hillside Workshops and for subsequent use on the Midland Line along with the KB class.


Withdrawal and disposal

One member of the class, KA 949, was wrecked in the
Tangiwai disaster The Tangiwai disaster occurred at 10:21 p.m. on 24 December 1953 when a railway bridge over the Whangaehu River collapsed beneath an express passenger train at Tangiwai, North Island, New Zealand. The locomotive and the first six carriage ...
on 24 December 1953, New Zealand's worst rail disaster. Although recovered from the
Whangaehu River The Whangaehu River is a large river in central North Island of New Zealand. Its headwaters are the crater lake of Mount Ruapehu on the central plateau, and it flows into the Tasman Sea eight kilometres southeast of Whanganui. Water is diverted ...
and taken to Hutt Workshops, it was never repaired and officially written off in 1955 as it was damaged beyond repair. Although KA 949 was ultimately scrapped, the NZR recovered quite a number of components from it and re-used these on other locomotives as the need arose. Another member of the class, KA 951, was wrecked after being swept into the flooded Manawatu Gorge by a landslide. Both driver and fireman were killed. The engine was winched out in sections days later. With the commencement of mainline
dieselisation Dieselisation (US: dieselization) is the process of equipping vehicles with a diesel engine or diesel engines. It can involve replacing an internal combustion engine powered by petrol (gasoline) fuel with an engine powered by diesel fuel, as o ...
in 1954, the class was slowly displaced from front line service, especially as the DA class was progressively introduced to service from 1955. Withdrawals began in 1964. The last locomotive in revenue service, KA 935, ran in 1967. KA 942 was held for a time at Hutt Workshops for possible use as a stationary boiler, but this did not proceed.


Preservation

Three of the KA class have been preserved: KA 935 was preserved by the Wellington Branch of the New Zealand Railway & Locomotive Society in 1967, and was initially stored at the Waikato Railway Museum in
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until the site at Seaview, Lower Hutt where a railway was being established. Later KA 935 moved along with the rest of the collection to the new site at the
Silver Stream Railway Silver Stream Railway is a heritage railway at Silverstream in the Hutt Valley near Wellington, New Zealand. It regularly operates preserved New Zealand Railways Department locomotives along a restored section of the Hutt Valley Line (part of ...
in 1984, being moved there in steam behind a diesel towing the rest of the items. Since that time KA 935 has remained at Silverstream and is currently out of service awaiting a 10-year overhaul. Due to the short nature of the
Silver Stream Railway Silver Stream Railway is a heritage railway at Silverstream in the Hutt Valley near Wellington, New Zealand. It regularly operates preserved New Zealand Railways Department locomotives along a restored section of the Hutt Valley Line (part of ...
, 935 has been converted from superheating to a saturated state by removal of the superheater elements. KA 942 was preserved by Ian Welch in 1972, after having been laid up at Hutt Workshops as a possible addition to three K class locomotives being used as a stationary boiler supply. It was moved to
Steam Incorporated Steam Incorporated, often abbreviated to Steam Inc., is a railway heritage and preservation society based at the Paekākāriki railway station, Paekākāriki at the southern end of the Kapiti Coast, approximately 50 minutes north of Wellington on ...
and some limited work was done on restoring it and by the mid-1980s it had been moved to Otaki for open-air storage. In 1989 it was moved to the
Glenbrook Vintage Railway The Glenbrook Vintage Railway (GVR) is a heritage steam railway in Glenbrook, New Zealand. The GVR is run by a trust board of three trustees elected and appointed from Railway Enthusiasts Society (RES) membership. The board appoints a general m ...
where it was restored to working order, and mainline certified - first running from 1990, wearing its former streamline shrouding, being used on an excursion in the South Island in 1992. Initially based out of the
Mainline Steam Heritage Trust The Mainline Steam Heritage Trust is a New Zealand charitable trust devoted to the restoration and operation of historic New Zealand Railways and overseas mainline steam locomotives. Regular day excursions and multi-day tours are operated over ...
's Parnell depot, it alternated between Parnell and Christchurch before being moved to Wellington in 2001 so that a comprehensive 10-year overhaul could be conducted. KA 942 returned to service in 2008. KA 945 was preserved by Wellington businessman Len Southward, creator of the Southward Car Museum. Southward purchased the locomotive in 1968 had the locomotive stored in Taumaranui at first, with the intention of displaying it at the car museum. Other projects demanded most of Southward's time, so in 1973 he approached
Steam Incorporated Steam Incorporated, often abbreviated to Steam Inc., is a railway heritage and preservation society based at the Paekākāriki railway station, Paekākāriki at the southern end of the Kapiti Coast, approximately 50 minutes north of Wellington on ...
to see if they could house the locomotive at their facility in Paekakariki. Later, in 1981, he gifted KA 945 to Steam Incorporated, and they began overhauling it to working order. In late 1984, the pace of work accelerated to have it ready in time for the return of steam to the mainline in 1985, a goal which was achieved. In the 10 years that followed KA 945 ran numerous excursions all over the country, including the Crunchie Train Tour of 1993. In 1995 it was withdrawn for overhaul and due to a number of constraints, it was not until 2014 that work on this locomotive could begin. The locomotive is currently undergoing a thorough overhaul back to mainline standard.


References


Citations


Bibliography

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External links


New Zealand Steam Locomotives - KA class



KA motion (gear) closeup partly assembled at Hutt Workshops, 1953
{{NZR Locomotives KA class 4-8-4 locomotives 3 ft 6 in gauge locomotives of New Zealand Railway locomotives introduced in 1939